Transforming Truck Quality Control with AI-Powered Automated Verification

Key Highlights

The client faced challenges in manually verifying critical truck components, leading to inefficiencies and inconsistencies in quality checks.
OptiSol, in collaboration with a leading motor vehicle manufacturer, developed an AI-powered mobile application integrating Scanflow SDK to automate switch placement verification and VIN plate/sticker verification.
Our solution streamlined the quality control process by eliminating manual efforts, ensuring precise component verification, and enhancing real-time tracking.
The platform improved accuracy, reduced inspection time, and enabled seamless integration with the client’s Manufacturing Execution System (MES).

Problem Statement

01

Manual Bottlenecks: Traditional verification methods required extensive manual checks, leading to increased time consumption, errors, and production line slowdowns, ultimately delaying vehicle assembly.

02

Quality Inconsistency: Variations in inspection standards caused discrepancies in verifying switch placements and VIN plates/stickers, resulting in rework, compliance issues, and overall product quality concerns.

03

Digital Gaps: The lack of automation hindered real-time data tracking and seamless backend integration, forcing supervisors to rely on manual record-keeping, making quality control trends difficult to monitor.

Solution Overview

01

OptiSol partnered with a leading motor vehicle manufacturer to automate their quality verification process, enhancing precision and efficiency in inspections.

02

Our AI-powered mobile solution leveraged Scanflow SDK to capture and compare switch placements in a structured grid layout, instantly detecting misplaced or missing components to minimize errors.

03

With advanced Barcode and Text SDKs, we automated VIN plate and sticker authentication, encrypting data for secure storage and eliminating manual entry errors, ensuring compliance and accuracy.

04

We implemented a role-based access system where supervisors could update variants in real-time, while field engineers followed structured workflows, maintaining security and data integrity.

05

Seamless MES integration enabled real-time defect detection, while AI-driven reporting empowered supervisors with data-driven insights to enhance quality control.

Business Impact

01

Enhanced Efficiency: Automated verification reduced inspection time, accelerating quality control processes.

Cut Inspection Time by

02

Improved Accuracy: AI-driven validation minimized manual errors, ensuring consistent quality checks.

Reduction in error by

03

Streamlined Operations: Digital integration enabled real-time tracking and improved decision-making.

Enhanced Efficiency by

About The Project

OptiSol partnered with a client to develop an AI-powered mobile verification solution for a leading truck manufacturer. The project aimed to modernize quality control by automating switch placement verification and VIN authentication. Our digital solution eliminated manual inefficiencies, enhanced accuracy, and seamlessly integrated with the client’s MES system. By leveraging Scanflow’s advanced SDK capabilities, we transformed the traditional quality control process, setting a new benchmark for efficiency and precision in the automotive industry.

Technology Stack

Testimonials of Our Happy Clients

Ken Kisner

Global Head of Digital R&D

My experience has been incredibly positive. They were incredibly easy to work with, even with changing requirements.

They are incredibly competitive, but are only a fraction of the cost of US companies.
They are definitely the most professional of the foreign companies that we were looking into.

Nyswyn K.

Director of Software Development

Our journey with OptiSol has been nothing short of remarkable. For over 7 years, we have partnered with them on our digital transformation, and the results have been truly transformative.

Over the years, we have come to trust OptiSol Business Solutions as a reliable and strategic partner.

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CTO, Auto Insurance Company

The AI engine was completed on time and trained to 90% accuracy. Their eagerness to learn new knowledge impressed us.

Their team is large to handle multiple projects at once, and likes to resolve challenges as well as learn new things. They also welcome regular communications, and of course, needless to say, develop everything in sprints.

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OptiSol Business Solutions has shown youthful skill and dedication to the projects. Moreover, they have been quick to implement their solutions without sacrificing the quality of each platform.

We’re constantly impressed with their speed and quality of the development that they achieve on a consistent basis.

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