Key Highlights
- OptiSol introduced an AI-based Carbon Soot Detection System for continuous conveyor belt surveillance, enhancing detection precision and operational efficiency.
- The client experienced unreliable manual soot detection, struggled with infrequent soot occurrences, and faced high labor costs.
- OptiSol implemented high-visibility cameras, an automated alert system, and 24/7 monitoring with SMS notifications to streamline compliance.
- The automation improved compliance, lowered labor costs and errors, and bolstered safety measures, resulting in cost savings and reduced production delays.
Problem Statement
01
Inconsistent Detection: The client faced unreliable manual detection of carbon soot on conveyor belts, leading to potential non-compliance and delays in necessary corrective actions.
02
Infrequent Occurrence: The client faced difficulties in detecting carbon soot, which appears only thrice in a month, making it challenging to identify and address the issue promptly.
03
High Operational Costs: Increased labor costs and inefficiencies resulted from manual detection in a 24/7 operational environment, with human errors contributing to production delays.
Solution Overview
01
OptiSol implemented an AI-based Carbon Soot Detection System using computer vision for continuous 24/7 monitoring, ensuring accurate detection of carbon soot and minimizing compliance risks.
02
We installed high-visibility cameras positioned 2-4 meters from the conveyor belts, to effectively detect carbon soot particles and address the challenge of infrequent occurrences.
04
Our solution features an automated alert system that captures images of carbon soot and triggers a loudspeaker alarm, enabling immediate staff response and reducing production disruptions.
05
By automating carbon soot detection, we significantly reduced manual labor costs and minimized errors, enhancing operational efficiency and reducing production delays.
Business Impact
About The Project
OptiSol implemented an AI-based carbon soot detection system that utilized computer vision and high-visibility cameras to monitor conveyor belts continuously. Our solution provided accurate soot detection and delivered timely alerts via automated alarms and SMS notifications. This approach enhanced safety compliance and operational efficiency while cutting labor costs. Real-time logging and tracking further supported process improvements and minimized production disruptions.
Sample Demo Video
Testimonials of Our Happy Clients
Ken Kisner
Global Head of Digital R&D
My experience has been incredibly positive. They were incredibly easy to work with, even with changing requirements.
They are incredibly competitive, but are only a fraction of the cost of US companies.
They are definitely the most professional of the foreign companies that we were looking into.
Nyswyn K.
Director of Software Development
Our journey with OptiSol has been nothing short of remarkable. For over 7 years, we have partnered with them on our digital transformation, and the results have been truly transformative.
Over the years, we have come to trust OptiSol Business Solutions as a reliable and strategic partner.
Al Bagiro
CTO, Auto Insurance Company
The AI engine was completed on time and trained to 90% accuracy. Their eagerness to learn new knowledge impressed us.
Their team is large to handle multiple projects at once, and likes to resolve challenges as well as learn new things. They also welcome regular communications, and of course, needless to say, develop everything in sprints.
Dan Talken
Founder, CEO, & CTO, My Equipment Library, LLC
OptiSol Business Solutions has shown youthful skill and dedication to the projects. Moreover, they have been quick to implement their solutions without sacrificing the quality of each platform.
We’re constantly impressed with their speed and quality of the development that they achieve on a consistent basis.
Dr. A.K Pradeep
CEO MachineVantage
Exceptional Collaboration and Expertise - A Top-Notch Partner for AI, ML, and Digital Applications.
I have had the privilege of working with an exceptional team of professionals from India on numerous AI, ML, and digital application projects. Their expertise in these domains is remarkable, and they consistently impressed us with their knowledge, resources, and innovative approach.
Rick Tigges
CFO, Bemodo
They are very responsive and able to shift focus quickly as we have needed it for business reasons.
OptiSol Business Solutions has been great at documenting the timeline of the project. They were very responsive and were able to shift focus quickly, as well. They discuss what they’re working on without any issues. So far, there’s no need to improve their service.
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