Key Highlights
- The client is a global leader in motor production, faced challenges in motor label validation and gear motor verification at the assembly line.
- OptiSol introduced an AI-powered mobile application that automates label validation and motor orientation detection, ensuring accuracy and operational efficiency.
- Our solution enabled real-time serial number validation, AI-driven part counting, and guided workflows, reducing errors and improving verification speed.
- The platform transformed assembly processes by enhancing data accuracy, reducing validation time, and improving overall workforce productivity.
Problem Statement
01
Verification Challenges: The client faced difficulties in motor label validation due to manual processes, leading to incorrect approvals and data inconsistencies.
02
Orientation Detection Errors: Human-dependent verification methods lacked precision, causing misalignment issues in gear motor verification.
03
Workflow Inefficiencies: Ineffective UI/UX, complex navigation, and redundant manual steps made the verification process cumbersome and time-consuming.
Solution Overview
01
OptiSol partnered with a client to implement AI-driven label validation, automating serial number extraction and cross-checking against reference JSON to eliminate misreads and improve data consistency across the assembly line.
02
We provided AI-powered motor verification, enhancing orientation detection and part counting through computer vision models, reducing manual inspection errors and ensuring precise assembly alignment.
03
A guided process eliminated redundant manual selection steps, streamlining verification, improving efficiency, and enabling operators to follow a structured process with minimal delays.
04
Features like Excel export, improved navigation, loading indicators, and camera optimizations simplified user interactions, ensuring a seamless experience that increased adoption and usability.
05
AI models deployed on RTX 4090 GPUs enabled real-time processing, ensuring faster and more accurate verification with instant feedback to accelerate production workflows.
Business Impact
About The Project
OptiSol collaborated with Bonfiglioli to modernize their motor validation process through AI-powered automation. By addressing inefficiencies in label validation, motor orientation detection, and workflow navigation, we delivered a high-speed, accurate, and scalable solution. This transformation set a new standard for quality control in motor production, enhancing efficiency and ensuring seamless operations.
Technology Stack
Testimonials of Our Happy Clients
Ken Kisner
Global Head of Digital R&D
My experience has been incredibly positive. They were incredibly easy to work with, even with changing requirements.
They are incredibly competitive, but are only a fraction of the cost of US companies.
They are definitely the most professional of the foreign companies that we were looking into.
Nyswyn K.
Director of Software Development
Our journey with OptiSol has been nothing short of remarkable. For over 7 years, we have partnered with them on our digital transformation, and the results have been truly transformative.
Over the years, we have come to trust OptiSol Business Solutions as a reliable and strategic partner.
Al Bagiro
CTO, Auto Insurance Company
The AI engine was completed on time and trained to 90% accuracy. Their eagerness to learn new knowledge impressed us.
Their team is large to handle multiple projects at once, and likes to resolve challenges as well as learn new things. They also welcome regular communications, and of course, needless to say, develop everything in sprints.
Dan Talken
Founder, CEO, & CTO, My Equipment Library, LLC
OptiSol Business Solutions has shown youthful skill and dedication to the projects. Moreover, they have been quick to implement their solutions without sacrificing the quality of each platform.
We’re constantly impressed with their speed and quality of the development that they achieve on a consistent basis.
Dr. A.K Pradeep
CEO MachineVantage
Exceptional Collaboration and Expertise - A Top-Notch Partner for AI, ML, and Digital Applications.
I have had the privilege of working with an exceptional team of professionals from India on numerous AI, ML, and digital application projects. Their expertise in these domains is remarkable, and they consistently impressed us with their knowledge, resources, and innovative approach.
Rick Tigges
CFO, Bemodo
They are very responsive and able to shift focus quickly as we have needed it for business reasons.
OptiSol Business Solutions has been great at documenting the timeline of the project. They were very responsive and were able to shift focus quickly, as well. They discuss what they’re working on without any issues. So far, there’s no need to improve their service.
Related Insights
DataOps – Top 3 Advantages
DataOps is a set of practices, processes, and technologies that combines an integrated and process-oriented perspective on data with automation and methods…
Top 5 Cloud Migration Companies in 2024
Cloud migration empowers businesses to adapt to changing market dynamics and technological advancements with ease. Unlike traditional on-premises…
Top 5 Advantages of Devops Services
DevOps services refer to a set of practices, tools, and methodologies that focus on enhancing collaboration, communication, and integration between software…
